Battery Testing

Contactless, automated and highly sensitive.

With thermography, you ensure quality and safety throughout battery production – from the separator film to the finished cell. Our test rigs and inspection systems detect particles, seam defects, and thermal irregularities in a contactless, objective, and fully automated manner.

Vollautomatisierte Batterieprüfung - aktiver Laser
COMING SOON

How it works — explained in a nutshell

Our thermography solutions use targeted laser pulses to generate heat flows in test specimens. This thermal reaction is detected in high resolution using infrared cameras. Based on the cooling processes, relevant material or structural parameters can be precisely determined using mathematical models. Typical test objects include separator films, cell housings, cell terminals or entire module components. The systems are flexibly scalable — whether as a compact laboratory system or as an integrated inline testing system.

What is inspected – and why is it so important?

Quality assurance of high-performance batteries requires precise inspection methods throughout the entire production chain. Our thermographic inspection systems enable contactless, automated monitoring – from the separator film to the cell housing.

Separator films (particle detection, layer thickness monitoring)

Cell terminals and cell housings (e.g., weld seam quality)

Cells and modules (thermal conductivity, temperature behavior)

Container components (leak testing)

Functionality

A laser precisely heats the surface of the test object in a targeted manner. An infrared line-scan camera measures in real time how the heat spreads through the material and cools down again. This thermal behavior allows for accurate detection of material properties, defects, or leakage issues.

By using intelligent evaluation algorithms, the inspection process can be precisely tailored to the specific application—whether it's separator films, cell housings, or complete battery modules. The technology is suitable for both laboratory testing and inline use in serial production.
Vollautomatisierte Batterieprüfung - aktiver Laser
Vollautomatisierte Batterieprüfung - close Up Prüfkopf
Vollautomatisierte Batterieprüfung - aktiver Einsatz bei Prüfung von Batterien
Vollautomatisierte Batterieprüfung - Anlage während der Kalibrierung
Vollautomatisierte Batterieprüfung - aktiver Laser
Vollautomatisierte Batterieprüfung - Prüfkopf
Vollautomatisierte Batterieprüfung - aktiver Einsatz bei Prüfung von Batterien
Vollautomatisierte Batterieprüfung - Wide Angle
Special

Fully Automatable

Our thermographic inspection systems can be seamlessly integrated into existing production lines.

Non-destructive testing of materials and components

100% inspection without manual pre- or post-processing

Robust even under challenging environmental conditions

Low-maintenance, process-reliable, and fully documentable

Customized system solutions & integration into existing processes

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Whitepapers

Precisely inspect weld seams

Laser thermography ensures battery cell connections reliably and non-destructively in e-mobility.

FAQ

Our frequently asked questions — answered quickly and easily.

All questions/answers

How often should batteries be tested?

What happens when defects are found?

Which tests are carried out during battery testing?

Who carries out the battery tests?

Why is battery testing important?