OTvis

Accurate Non-Destructive Testing with Lock-in Thermography

OTvis systems are based on optically excited lock-in thermography —a highly sensitive method for non-contact detection of subsurface defects. Perfectly suited for quality assurance, research, and industrial serial testing.

OTvis während der Prüfung im Prüflabor von edevis

Applications

  1. CFRP Inspection
  2. Glue inspection
  3. Leather (inclusions, folds, repair areas)
  4. Corrosion Testing
  5. Wall Thickness Measurement
  1. Plastic Weld Joint Inspection
  2. Wind turbine rotor blade inspection

Advantages of OTvis

  • Non-contact and non-destructive
  • Depth-resolved flaw detection and wall thickness determination
  • Suitable for testing large areas
  • Precise and repeatable
OTvis Prüfung - Visuelle Darstellung vor ThermografieOTvis Prüfung einer CFK Platte. Wärmebildansicht
VIS
IR

How does inpsection with OTvis work?

OTvis systems utilize optically excited lock-in thermography, a contactless testing method in which the surface of the object is stimulated with modulated light (e.g., halogen lamps). Internal defects such as delaminations or inclusions disrupt the resulting heat flow creating thermal patterns that are captured by an infrared camera and analyzed via software.
This method is especially suitable for inspecting large surfaces and complex geometries fast, highly sensitive, and depth-resolved.
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Typical OTvis Testing Workflow

1. Excitation

Periodically modulated light (e.g., halogen) generates thermal waves on the surface.

2. Heat Propagation

Heat flows into the component defects alter the thermal behavior.

3. Infrared Imaging

A synchronized IR camera captures the thermal response.

4. Signal Processing

Fourier transformation produces phase images where defects become visible—independent of surface variations.

Modular System

OTvis consists of:
- OTvis lamp controller
- Halogen lamps with tripods
- Software module for device control

Additionally required:
- IR camera with MWIR or LWIR detector
- ESG signal generator (except for OTvis 3600 with integrated signal generator)
- edevis DisplayImg software
- Test bench/handling system (optional, for automated tests)

The system can be used for both laboratory tests and automated inline setups.

Evaluation software:

DisplayImg Elements

  • Introduction in Active & passive thermography
  • Easy data recording & analysis
  • Basis image processing tools

DisplayImg Professional

  • Laser unit & camera control
  • Phase image analysis & Fourier evaluation
  • Project management, API connection
  • Compatible with all edevis excitation types

System Comparison

system incitement application
OTVis Optical + lock-in Large surfaces (CFRP, adhesive)
PTVis Pulse flash CFRP testing, paint testing
UTvis ultrasound Cracks, delaminations in metal/bandage
LTvis lasers Weld and solder seam testing, abrasive fire & coating testing, hardness depth testing
ITVis induction Metal, weld and solder seam testing, crack testing

FAQ

Our frequently asked questions — answered quickly and easily.

All questions/answers

Can OTvis be integrated into automated production lines?

For which materials and components is OTvis particularly suitable?

How deep can OTvis 'look' into the material?

What distinguishes OTvis from the other edevis systems?

What is the advantage of lock-in thermography over classical thermography?

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