Crack Detection

Make errors visible, increase component safety, secure production.

With induction thermography you can identify cracks without contact and within seconds directly in-line and without any chemicals.

Rissprüfung mit Induktionsthermografie im edevis Prüflabor

How it works — explained in a nutshell

Crack inspection using thermography is based on the principle of heat propagation.
A targeted energy pulse – for example via induction or laser – heats the test object.
Inhomogeneities such as cracks or delaminations disrupt the heat flow within the material.
An infrared camera detects the resulting temperature differences, making defects visible – fast, contactless, and non-destructive.

What is being tested?

Our thermography systems reliably detect:

  • Surface and subsurface cracks
  • Microcracks and hairline cracks
  • Delaminations, pores, and inclusions
  • Defects in welds, joints, and sealing seams
  • Grinding burn and hardening depth

Suitable materials:
Metals, CFRP/GFRP, hybrid materials, ceramics, coated components

Typical components & applications:
Forged parts, cast parts, shafts, rods, railway wheels, structural components, packaging, medical components

Inspection environments:
Manual single-part inspection, laboratory analysis, automated series inspection, inline integration

Modes of operation

Induction thermography

An electromagnetic alternating field generates eddy currents in the conductive test object. Cracks or inhomogeneities cause local temperature increases. These are detected and analyzed by an IR camera — contactless and image-based.

Laser thermography

A focused laser beam selectively heats the component surface. The localized heat spreads inward. Defects such as cracks or delaminations disrupt the heat flow and become visible.
Rissprüfung im edevis Prüflabor mit Induktionsthermografie
Rissprüfung im edevis Prüflabor mit Induktionsthermografie. Close Up Prüfteil
Rissprüfung im edevis Prüflabor mit Induktionsthermografie. Auswertung am Computer.
Crack-free hardened testing
Case studies

Crack inspection of hardened components

Automated crack testing efficiently replaces manual magnetic particle processes.
Steel components in the motor and transmission sector are often inductively hardened to increase the mechanical strength of the surface. Errors in the hardening process can lead to cracks, which must be ruled out for quality and safety reasons. edevis inline testing technology replaced labor-intensive magnetic particle testing at two automotive suppliers and reduced cycle times to a few seconds.

Discover our testing laboratory

Whether feasibility studies, series tests or individual part analyses

Learn more

Not sure if we can detect cracks in your component?

Let’s find out together whether cracks or material defects in your component can be reliably detected using thermography – non-destructively.

FAQ

Our frequently asked questions — answered quickly and easily.

All questions/answers

How does thermography work in crack testing?

What advantages does thermography offer?

What methods are used for crack detection?

Why is crack testing important?