Induction thermography

An inductor generates eddy currents in the component. Defects disrupt the current and heat flow. Hot spots form on the surface, which are captured by the IR camera. Non-destructive. Automatable. Suitable for series production.

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What is induction thermography?

An electromagnetic alternating field couples energy into the workpiece without contact. Eddy currents generate heat; at cracks, edges, and seams, the local current density increases. The IR camera records the temperature distribution. Evaluation is performed in the time domain or using lock-in/pulse phase analysis.

Benefits

Contactless, fast, imaging

High defect selectivity for cracks and edges

Inductor and frequency adjustment for complex geometries

Inline-compatible, chemical-free

Applications

Crack testing on forging/cast components, rods, shafts, gears

welding/soldering/adhesive seams, heat-affected zones

Railway components: wheels, rails

Metal composites: delamination

Inline crack testing of long steel products

Test setup – excitation

Note: Induction thermography operates in a  static setup. The Inductor, IR camera and test object remain stationary relative to each other. Large surfaces are inspected step by step through positioning and measurement.

Select excitation

LockIn Curve
Sinusoidally modulated induction. The camera is clock-synchronized. Fourier evaluation provides phase and amplitude images and suppresses the effects of emissivity and illumination. Frequency and inductor are adapted to the component and target defect.

Typical applications

  • Surface and edge cracks in shafts, rods, and sheets
  • Weld and solder seam inspection, seam ends, bore transitions
  • Wheel/rail interfaces, gear flanks, notch zones
  • Delaminations in metal composites

Advantages
Depth-selective, reproducible detection with high SNR through synchronized phase analysis.

Pulsed curve
Short induction bursts with a defined repetition rate.

The camera captures the thermal transient before, during, and after the burst. Evaluation is performed via time contrast or difference; optionally pulse-phase thermography.

Typical applications

  • Fast crack screening at edges and notches
  • Cycle-based seam inspections
  • Hot-spot detection on complex geometries

Advantages
Very short inspection times per field with high transient contrast and controlled heat input.

Discover our testing laboratory

Whether feasibility studies, series tests or individual part analyses

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Questions about Induction Thermography?

In a short intro call, we confirm whether induction thermography fits your application and what value it delivers. Clear, transparent, no obligation.

FAQ

Our frequently asked questions — answered quickly and easily.

All questions/answers

Can the system be automated?

How does induction thermography work?

Is the method safe for coated components?

Which defects can be detected?