Pulse thermography

Fast defect detection down to just below the surface

In pulse thermography, the component is excited with a short heat pulse, typically using flash lamps. An IR camera records the cooling as an image sequence. Defects alter the local heat flow and become visible in the transient. The evaluation provides contrast curves, reconstructed signal progression, and optionally phase images. Contactless. Non-destructive. Large-area.

Frontalansicht eines Thermografiesystems mit Prüfobjekt (OTvis)

What is pulse thermography? – Brief explanation

Pulse thermography is a method of optical active thermography. A short energy pulse generates a temperature rise at the surface. Heat diffuses into the depth.

At delaminations, pores, or bonding interruptions, the cooling behavior changes. From the time sequence, meaningful defect contrasts are produced. Optionally, FFT is used to generate phase and amplitude images that reduce emissivity and illumination effects.

Benefits

Very short measurement time per test field. High area efficiency.

Large-scale, homogeneous excitation with flash lamps. A pulse covers a lot.

High defect contrast near surface Ideal for coatings and thin laminates.

Contactless and non-destructive. Simple setup, can be used both statically and dynamically.

Applications

Coatings and paints: infiltrations, adhesion defects

fiber composite: near-surface delaminations, porosity

Adhesive layers: breaks in thin laminates

metals/plastics: cracks, notches, corrosion-related inhomogeneities

Test setup – movement

Note:: Impulse is the type of excitation of this page. Lock-In (OTVis) and Step (IR radiator) belong to the same optical family, but are not discussed here.

Select movement

Camera, flash heads, and test object are fixed in place. A short heat pulse excites the surface uniformly, and the IR camera records the cooling sequence. A single pulse covers large areas.

Typical applications

  • Coating inspection, paint underfilm corrosion
  • CFRP/GFRP face sheets, near-surface delaminations
  • Adhesive interruptions in thin laminates
  • Porosity and debonding in sandwich structures
  • Cracks/hairline cracks near the surface

Benefits

Very short measurement time per field with large-area, homogeneous excitation and high surface contrast.

In dynamic operation, there is relative movement between the heat source/camera and the test object (conveyor belt, robot, axis systems). Surfaces are scanned area by area, line by line, or point by point. For stable phase analysis, a sufficient number of modulation cycles must be captured per location; movement and image acquisition are therefore precisely synchronized (e.g., via encoder trigger). This enables high throughput with controlled image quality.

Typical applications

  • Inline coating inspection on conveyor belts
  • Rotational components with angle trigger
  • Long adhesive seams in cycle operation
  • Large panels in portal/robotic cells

Benefits

High throughput and inline capability with stable timing and reproducible image quality.

Discover our testing laboratory

Whether feasibility studies, series inspections, or single-part analyses. We test your product.

Learn more

Questions about pulse thermography?

In a brief initial consultation, we clarify how we can support you with thermography in a meaningful way—clear, transparent, and non-binding.

FAQ

Our frequently asked questions — answered quickly and easily.

All questions/answers

Can the system be automated?

How deep does impulse thermography penetrate into the material?

How long does a measurement take?

Is the process suitable for painted or coated components?

What distinguishes PTvis from lock-in systems?